Husqvarna FS520 Parts Manual

The Husqvarna FS520 is a professional-grade string trimmer/brushcutter designed for demanding clearing and maintenance work. This parts manual provides detailed diagrams, part numbers, and ordering information for the FS520 powerhead, cutting attachments, and related accessories. It is intended for authorized service technicians and end-users to assist in the identification, maintenance, and repair of the unit. Below are key sections covering safety, components, assembly, and parts lists.

1. Introduction & Safety 2. General Specifications 3. Powerhead Exploded View & Parts List 4. Engine Components 5. Fuel System & Carburetor 6. Ignition System 7. Drive Shaft & Gearbox 8. Cutting Attachments & Parts 9. Handle & Control Assembly 10. Maintenance Schedule 11. Ordering Information & Warranty

Introduction & Safety

This manual contains proprietary information for the Husqvarna FS520. Always refer to the original operator's manual for safety and operating instructions before use.

Safety SymbolMeaning
⚠️ WARNINGIndicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
⚠️ CAUTIONIndicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage.
ℹ️ NOTEIndicates important information, tips, or conditions for correct operation.

WARNING! Always disconnect the spark plug cap before performing any maintenance or parts replacement. Use only genuine Husqvarna replacement parts.

General Specifications

Powerhead Exploded View & Parts List

Reference diagram for main housing, covers, and structural components.

  1. Housing, Complete: Includes main crankcase and rear handle mount.
  2. Front Handle Mount: Attachment point for loop handle.
  3. Air Filter Cover: Secures the air filter assembly.
  4. Starter Housing: Contains recoil starter mechanism.
  5. Fuel Tank: Integrated 0.95 L (1.0 US qt) tank.
  6. Anti-Vibration System: Rubber dampeners between engine and housing.

CAUTION! Ensure all screws and fasteners are tightened to specified torque values during reassembly.

Engine Components

Cylinder, piston, crankshaft, and connecting rod assembly.

Part NumberDescriptionQty
503 87 47-01Cylinder, Complete1
503 87 48-01Piston Assembly (including rings, pin, circlips)1
501 84 43-02Crankshaft Assembly1
530 03 09-25Main Bearings (set)1
501 84 44-01Connecting Rod1
530 03 10-25Crankcase Seal Kit1

Fuel System & Carburetor

Components for fuel delivery and mixture. The FS520 typically uses a Walbro or Zama carburetor.

  1. Carburetor, Complete: Part number varies by market.
  2. Fuel Filter: In-tank filter and fuel line.
  3. Fuel Pump Diaphragm Kit: For carburetor service.
  4. Throttle Lever & Cable: Controls engine speed.
  5. Choke Lever & Linkage: For cold starting.

Tip: Always clean the air filter and check the fuel filter regularly for optimal performance.

Ignition System

Components responsible for generating spark.

WARNING! Never test for spark with the spark plug removed and the electrode grounded against the cylinder unless the fuel system is disconnected. Risk of fire.

Drive Shaft & Gearbox

Transmits power from the engine to the cutting attachment.

Part NumberDescriptionNotes
537 33 70-01Drive Shaft, CompleteRigid type
501 87 80-01Gearbox HousingBevel gear, 28:1 ratio
530 03 11-25Gear Set (Pinion & Bevel Gear)Includes shims
530 03 12-25Gearbox Seal KitPrevents oil leaks
501 87 81-01Output ShaftAttachment point for trimmer head/blade

Cutting Attachments & Parts

Parts for the standard trimmer head and optional blades.

  1. Trimmer Head 255-3: Tap-and-go semi-automatic head.
  2. Trimmer Line: 2.4 mm (0.095") diameter, cross-section may vary.
  3. Blade Adapter: For mounting circular saw blades or grass blades.
  4. Blade, Grass: 3-tooth or 8-tooth for heavy vegetation.
  5. Blade Nut & Washer: Secures attachment to output shaft.
  6. Guard: Cutting attachment guard (specific to attachment used).

CAUTION! Always use the correct guard for the cutting attachment. Ensure the blade is sharp, balanced, and undamaged.

Handle & Control Assembly

Components for operator control and comfort.

Maintenance Schedule

Recommended service intervals for key components.

ComponentDaily/Before UseEvery 50 HoursEvery 100 Hours/Season
Air FilterCheck, clean if dirtyCleanReplace
Spark PlugVisual checkClean, check gapReplace
Fuel Filter--Replace
Gearbox GreaseCheck for leaks-Re-grease (specific grease)
External Screws/NutsCheck tightnessTighten-
Carburetor Adjustment-Check idle & max speedService if needed

Ordering Information & Warranty

Always provide the model number (FS520) and serial number when ordering parts. Serial number is located on a decal on the engine housing.

Genuine Husqvarna Parts: Designed to meet original specifications for safety, performance, and durability.

Warranty: Husqvarna branded products are covered by a commercial warranty. Proof of purchase from an authorized dealer is required. Warranty does not cover parts damaged by misuse, lack of maintenance, or use of non-genuine parts.

Support: For technical assistance, parts diagrams, and dealer location, visit www.husqvarna.com or contact your local authorized Husqvarna service dealer.

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